Posts

The Importance of Incorporating Machine Condition Monitoring Into Your Quarterly Reviews

Image
The quarterly review is an effective tool for taking stock, evaluating progress, and devising strategies that can help realize your business’s goals. Traditionally, the quarterly review is concerned with reviewing a company’s financial situation in the recent past and planning for the future.   However, a quarterly review provides an opportunity for another kind of analysis: machine condition monitoring of the critical assets in a manufacturing or production facility. Your business may benefit from the inclusion of reports from diagnostic technology like  vibration analysis equipment  in your quarterly reviews. Vibration Analysis Equipment Don’t Forget the Critical Assets The efficient operation of machinery in your production facility is essential to the financial success of your business. As such, it makes sense to include a diagnostic review of those mechanical assets into the quarterly consideration of financial assets. This quarterly machine condit...

What Vibration Monitoring Can Tell You About Your Production Assets

Image
There are few predictive maintenance solutions more efficient than machine condition monitoring. Within that category, vibration monitoring and analysis technology sets the standard for effectiveness. Vibration monitoring technology can provide a business with invaluable data regarding their critical assets’ health and function. If you are looking to find the right solution for your maintenance needs, there are several things to consider when selecting the right vibration analysis equipment for your business. Vibration Monitoring Using the Right Vibration Analysis Equipment The right solution is easier to find due to a recent innovation in the vibration monitoring space. Knoxville-based RDI Technologies has emerged as a leader in the predictive maintenance space with the release of their Iris M™ vibration monitoring platform. Iris M™ changed vibration monitoring technology with its use of proprietary Motion Amplification technology. This cutting-edge innovation effectivel...

Safety, Security, and Preventative Maintenance: The Keys to Your Facility’s Success

Image
Ensuring the safety and security of your staff and critical assets is crucial in a manufacturing facility. Worker safety and the efficient, effective functioning of the mechanical assets on the production floor are necessities. Predictive maintenance solutions like smart vibration monitoring technology can help prevent critical asset failure and identify profit-draining inefficiencies. Consider the following tips for a safe, secure, and well-maintained manufacturing facility. Motion Amplification Incorporate Input From Experienced Staff Safety and security training, standards, and checklists from management and OSHA are essential in a manufacturing facility. However, the people most likely to be familiar with practical safety and security concerns are those on the production floor. Whether they’re team leaders or team members, experienced facility staff are an invaluable resource for identifying floor-specific safety concerns and providing input on practical responses to t...

Understanding the Relationship Between Employee Safety and Your Machinery Health

Image
 There is no shortage of practical reasons for a business to make sure their critical manufacturing or production machinery is functioning at full health. Production assets with issues or malfunctions can reduce efficiency, impact product quality, and result in downtime. All of which can prove expensive. More importantly, machinery and equipment malfunctions seriously injure and even kill workers every year. That makes effective predictive maintenance, especially using innovative vibration analysis equipment , critically important. Vibration Analysis Equipment Critical Assets Can Cause Serious Injuries There are millions of workplace injuries a year in the U.S. and hundreds every hour! Employees who work around large machines are at risk for injury more than many other professions. Manufacturing and production jobs are near the top of the list. Serious injuries caused by faulty or malfunctioning machinery and equipment are an unfortunately common occurrence. Many of them, however, ...

Repair or Replace Your Critical Assets: Using Vibration Monitoring Technology to Help Make This Crucial Decision

Image
 When a critical asset malfunctions or ceases to operate reliably, a critical and difficult decision needs to be made: repair or replace? In addition to the financial implications, which can often run into the millions, it can also be a safety issue. While the repair versus replace question will always be complex, looking at data over a longer period of time and employing tools like vibration analysis equipment to determine asset reliability and condition can prove illuminating. Vibration Analysis Equipment The Pros and Cons of Repairing If the outcome of the two options is going to be the same, repairing machinery or equipment is certainly preferable. Repair can cost less and may result in less downtime. In addition to the longer-term repair versus replacement financial considerations, look at the basics first. For instance, is the asset in question under warranty? Keep in mind that repair costs will likely increase as the machinery ages. Age of the asset, older technology becom...

5 Tips for More Effective and Efficient Predictive Maintenance

Image
A robust culture of predictive maintenance is crucial to the efficient operation and lifespan of a business’s manufacturing and production equipment. By prioritizing a comprehensive predictive maintenance policy and adopting smart machine condition monitoring solutions, like the use of completely non-contact vibration analysis equipment , a business may save a lot of time, money, and frustration. Vibration Analysis Equipment Take an Inventory of All Mechanical Assets The first step in implementing effective and efficient predictive maintenance practices is taking an inventory of all mechanical assets. That means an inventory of the critical assets as well as those that provide direct and indirect support. If the HVAC system fails and the temperature in the production facility skyrockets beyond comfortable or safe working conditions for operators and staff, downtime will result. It will result even if the critical assets would continue running because of the upstream issue. Regardless...

4 Tips for Lengthening the Lifespan and Reliability of Your Critical Assets

Image
A business’s manufacturing equipment is its backbone, providing vital support for the entire operation. Maximizing the operational lifespan and reliability of critical manufacturing assets is vital for a business’s long-term success. While the machinery itself and the specific maintenance and upkeep tasks necessary to keep it running are often complex, the strategies tend to be fairly straightforward. Strategies like using the right vibration analysis equipment for effective predictive maintenance, training employees to be maintenance-informed, and more can prove invaluable. Motion Amplification Instill a Culture of Cleaning and Maintenance Practical and productive asset maintenance begins with establishing a committed, sustained culture of maintenance in the production facility. That includes basics like insisting that the work area remains clean and unobstructed. It also requires strict adherence to maintenance and testing schedules. One of the most important features of a maintenan...