4 Strategies and Tips for Optimizing a Manufacturing Facility’s Quality Control

Quality control is crucial for the success of any company that relies on its manufacturing facility. In addition to ensuring the highest-quality product possible, quality control can lower expenses by improving the manufacturing process’s efficiency, improving safety, and reducing the need for recalls. Some measures for optimizing quality control in your manufacturing facility may seem intuitive, like focusing on training and cross-training. Others may seem less familiar, like upgrading your vibration analysis equipment for an improved machine condition monitoring process. All of them are worth considering for making the most of your business’s manufacturing process.

 
 Defining Your Facility’s Quality Standards

It may seem obvious, but the first step in optimizing quality control in your production facility is specifically defining that facility’s quality standards. Rather than insisting that as few flaws or defects as possible is ideal, establish precisely how many per day or month are allowable. Identify which steps in the production process are responsible for flaws, bottlenecks, or other issues and increase attention on or oversight of those particular steps. Establish those quality standards for every step of the production process that you have access to, with the specific metrics that need to be met for each.

Training and Communication

Establishing precise quality standards only translates into optimized quality control when employees are properly trained. An important part of that process is communication. Keep key employees in the loop and ask them to train others, while being receptive to feedback about the new standards. Emphasize a culture of training, retraining, and cross-training to give the production team the tools they need to perform most effectively.

Effectively Employing Predictive Maintenance and Upgrading

Effective and productive staff, however, rely on effective and productive machinery and equipment. Optimizing the performance of your business’s manufacturing assets is critical for efficiency, productivity, and safety. Be proactive about predictive maintenance, upkeep, and upgrades. For optimal machine condition monitoring, choose non-contact vibration analysis equipment that relies on visual sensors. It requires no downtime for setting up contact sensors and then calibration and testing. Plus, it provides a whole-system, component-level view, which provides a comprehensive asset condition overview and makes root cause issue identification far easier. The Iris M™ vibration analysis system from RDI Technologies is the platform to choose. It employs Motion Amplification technology for exceptional accuracy in real-time.

Ensuring Organization and Cleanliness

When focusing on higher-level strategies like the best machine condition monitoring technology and the establishment and implementation of precise quality standards, don’t neglect the simple things. The core of effective quality control is the promotion of a robust quality control culture. A culture of pride and accountability is a vital part of any workplace. That means everyone does their part to ensure that their workstations and the walkways and the rest of the facility is kept clean and unobstructed. The same goes for ensuring that all parts, tools, and everything else used in the facility remain consistently organized so that if anyone needs something, they know exactly where to look.

About RDI Technologies

Simply put, the team at RDI Technologies has changed the machine condition monitoring and predictive maintenance space forever. Their Iris M™ technological platform represents an unprecedented innovation that effectively turns every one of a camera’s pixels into a sensor that visualizes motion and vibration. The millions of resultant sensors provide an essential part of RDI Technologies’ Motion Amplification® technology platform. Their vibration monitoring technology makes motion visible that otherwise would be invisible to the human eye. RDI Technologies’ Iris M™ platform is powered by Motion Amplification® technology and provides real-time data that can be utilized to identify problematic vibrations and movement quickly, leading to swift resolution of root-cause problems. That information is converted into meaningful and informative visualizations which clearly communicate critical data to both the technical and the non-technical team members. Additionally, RDI Technologies’ Motion Amplification technology requires no downtime for setup.

Experience what the incredibly innovative RDI Technologies Motion Amplification® technology platform can do for your business at Rditechnologies.com

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