How to Ensure That Your Production Facility Keeps Running Reliably with Limited Staff
It’s always tough for a business to operate with a reduced staff. Those
challenges can be amplified when a business needs to ramp up production
schedules despite understaffing. However, there are a number of
strategies that can be employed to address those challenges. To ensure
that their production floor continues running reliably in spite of staff
limitations, the best option for those businesses is focusing on
solutions that apply to both employees and production assets.
Prioritizing both cross-training and predictive maintenance with vibration monitoring is one example.
Encourage an Open Communication Culture
A true culture of communication is always extremely important for a business. When that business is facing a full, or even increased, production schedule and a limited staff, it becomes crucial. Listening to employees’ concerns, acting on them, and making it clear that communication is encouraged and welcomed is essential. Encourage bottom-up communication—if there is a concern on the floor, be sure it reaches the management. Open communication may require implementing new processes, such as two-way radios, texting, or a company instant messaging service.
Prioritize Predictive Maintenance
When you’re on a busy schedule, it’s tempting to delay activities that may not seem immediately vital, like routine maintenance and asset monitoring. When you’re already on a tight timeline, one breakdown or failure can lead to a chain of setbacks. It’s crucial to ensure that a production floor’s critical manufacturing assets are functioning at full efficiency. It’s widely agreed that for predictive maintenance, nothing beats the data gathered by vibration analysis equipment. The key is to find a vibration analysis platform that can monitor assets and identify root-cause issues without requiring downtime. This means that employees don’t have to spend valuable time preparing machinery for analysis. Completely non-contact vibration analysis technology, such as the Iris M™ Motion Amplification® platform from RDI Technologies, is easy to set up and provides real-time insights into the condition of assets by individual parts or across an entire system.
Training, Re-Training, and Cross-Training
Less staff on-site is almost certainly going to mean that the remaining employees are going to be picking up more responsibility. The reality of that dynamic makes staff training, re-training, and cross-training more important than ever. An effective way to plan and carry out the extra training that’s called for is increasing engagement with the staff. Management should actively engage with the staff. Find out what everyone’s skill-sets are, and ask questions about who is interested in learning additional duties. Just like with maintenance, it’s difficult to find time for additional training on a tight schedule, but a more versatile staff is worth the initial time investment.
About RDI Technologies
The RDI Technologies team creates asset testing and measurement technology at the cutting edge of what predictive maintenance can do. Their Iris M™ technology platform is an innovation that effectively turns every one of a camera’s pixels into a sensor. The millions of sensors form a vital piece of the RDI Technologies Motion Amplification® breakthrough, making motion visible that would otherwise be invisible to the human eye. Real-time motion visualization can be used to swiftly identify problematic vibrations and their root-cause issues. RDI Technologies’ proprietary Iris M™ platform converts raw displacement data into a meaningful and informative visualization, communicating crucial information clearly to both technical and non-technical team members. Motion Amplification technology by RDI Technologies requires no downtime to set up.
Learn how RDI Technologies’ Motion Amplification® technology platform can make a difference on your production floor at Rditechnologies.com
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Encourage an Open Communication Culture
A true culture of communication is always extremely important for a business. When that business is facing a full, or even increased, production schedule and a limited staff, it becomes crucial. Listening to employees’ concerns, acting on them, and making it clear that communication is encouraged and welcomed is essential. Encourage bottom-up communication—if there is a concern on the floor, be sure it reaches the management. Open communication may require implementing new processes, such as two-way radios, texting, or a company instant messaging service.
Prioritize Predictive Maintenance
When you’re on a busy schedule, it’s tempting to delay activities that may not seem immediately vital, like routine maintenance and asset monitoring. When you’re already on a tight timeline, one breakdown or failure can lead to a chain of setbacks. It’s crucial to ensure that a production floor’s critical manufacturing assets are functioning at full efficiency. It’s widely agreed that for predictive maintenance, nothing beats the data gathered by vibration analysis equipment. The key is to find a vibration analysis platform that can monitor assets and identify root-cause issues without requiring downtime. This means that employees don’t have to spend valuable time preparing machinery for analysis. Completely non-contact vibration analysis technology, such as the Iris M™ Motion Amplification® platform from RDI Technologies, is easy to set up and provides real-time insights into the condition of assets by individual parts or across an entire system.
Training, Re-Training, and Cross-Training
Less staff on-site is almost certainly going to mean that the remaining employees are going to be picking up more responsibility. The reality of that dynamic makes staff training, re-training, and cross-training more important than ever. An effective way to plan and carry out the extra training that’s called for is increasing engagement with the staff. Management should actively engage with the staff. Find out what everyone’s skill-sets are, and ask questions about who is interested in learning additional duties. Just like with maintenance, it’s difficult to find time for additional training on a tight schedule, but a more versatile staff is worth the initial time investment.
About RDI Technologies
The RDI Technologies team creates asset testing and measurement technology at the cutting edge of what predictive maintenance can do. Their Iris M™ technology platform is an innovation that effectively turns every one of a camera’s pixels into a sensor. The millions of sensors form a vital piece of the RDI Technologies Motion Amplification® breakthrough, making motion visible that would otherwise be invisible to the human eye. Real-time motion visualization can be used to swiftly identify problematic vibrations and their root-cause issues. RDI Technologies’ proprietary Iris M™ platform converts raw displacement data into a meaningful and informative visualization, communicating crucial information clearly to both technical and non-technical team members. Motion Amplification technology by RDI Technologies requires no downtime to set up.
Learn how RDI Technologies’ Motion Amplification® technology platform can make a difference on your production floor at Rditechnologies.com
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