How to Avoid These Common Efficiency Problems on the Production Floor

Production facilities can suffer from efficiency breakdowns that are easy to overlook. Keeping critical production assets up and running requires a team of qualified staff and regular maintenance, but it also requires that businesses carefully audit their production processes and make decisions informed by data. The challenge can be identifying and resolving less obvious production floor issues, which might only be revealed with technologically advanced tools and new processes. Implementing solutions like non-contact vibration analysis equipment to reduce risk of asset failure and identify bottlenecks can add up to a more efficient operation.

https://rditechnologies.com/
Motion Amplification

 Avoiding Production Floor Bottlenecks

Bottlenecks in the production process can cause reductions in efficiency, output, and revenue. One of the main challenges associated with reducing or eliminating those bottlenecks is being aware that they exist in the first place. Identifying them may require an audit of the production process, including the time and output statistics for production lines, cells, stations, and machinery. Comparing that information to earlier production records and the data from other facilities with comparable processes can be telling. Once a bottleneck has been identified, the root cause can be determined and a solution formulated.

 Avoiding Asset Downtime Due to Failure or Malfunction

Downtime due to failure or malfunction of critical assets is often one of the most costly and challenging production floor issues. In addition to the cost of the downtime itself, machine and equipment failures can also require costly repairs. Avoiding those unfortunate expenditures is best achieved by encouraging a culture of maintenance and upkeep on-site. That may mean additional training for the staff working most closely with the machinery so that they’re more familiar with warning signs and know who to talk to if they detect something. Diligent upkeep, maintenance, and repair schedules are necessary, plus diligent record keeping and record checking. 

 Avoiding Downtime Due to Testing and Monitoring

Predictive maintenance is vital for keeping assets functioning reliably and efficiently. Perhaps the most effective tool for machine condition monitoring and predictive maintenance is vibration analysis. It can identify potential failures, malfunctions, and ways in which efficiency is being negatively affected. However, vibration monitoring equipment requiring contact sensors can necessitate downtime for setup and analysis. Instead, look for advanced vibration analysis solutions like the Iris M™ platform developed by RDI Technologies. Iris M™ employs completely non-contact Motion Amplification technology. The technology is just as accurate as contact sensors, provides easily-understood information in real-time, and requires no downtime for setup. 

 About RDI Technologies

RDI Technologies has revolutionized what predictive maintenance and machine condition monitoring can be. Their Iris M™ platform is an innovation that turns every pixel in a camera’s view into a sensor. Those millions of sensors are a vital part of the company’s Motion Amplification® technology, which makes vibration and movement that is otherwise invisible to human sight visible. The result is a real-time visualization of any problematic vibration, which can be used to quickly identify root-cause issues. RDI Technologies’ Iris M™ image processing software converts that raw information into an informative and meaningful visualization that communicates essential information clearly to technical and non-technical staff. It’s a completely non-contact vibration monitoring technology that requires no downtime of your critical assets.

Find out what RDI Technologies’ Motion Amplification® technology can do for your production floor at Rditechnologies.com

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