How to Foster a Proactive Maintenance Culture
Any business that relies on production assets for manufacturing or
processing needs to proactively maintain their machinery. Scheduling
periodic upkeep and repairs are certainly an important part of an asset
maintenance program. However, when so much of a business’s financial
security relies on its production machinery running, it can be difficult
to schedule enough downtime for an ideal preventative maintenance
schedule. It’s in any business’ interest to foster a culture of
proactive maintenance on the production floor. Completely non-contact
monitoring technology can significantly reduce the need for downtime,
and coupled with the right culture, can entirely prevent major faults or
failures in machinery. Doing so involves a combination of smart
predictive maintenance with vibration monitoring equipment and a focus on improving staff communication and training strategies.
The Right People, The Right Training
As is so often pointed out, people are any business’s most important asset. They require investments of time, attention, and training. Employees should receive periodic retraining, especially if they work with machinery or in hazardous environments. Retraining is especially important for the tasks personnel only perform intermittently or for emergency response: Perishable skills need to be updated. Training should also be extended to staff who work close to, but less directly with production assets, such as how to spot potential problems. Those problems include unsafe conditions, unsafe practices, and indications that there’s an issue with the equipment.
A Culture of Communication
Cultivating a staff that’s effective at resolving issues related to production assets is a two-fold solution. Production floor staff need to be trained to spot potential issues, and they need to be trained in the lines of communication necessary to share their information. Productive communication between managers and their direct reports is always essential. It’s also essential to create a culture of communication between departments. Staff on the floor should know exactly who to go to if, for instance, an issue arises and they can’t find their manager or foreperson. Maintenance and engineering teams should be able to quickly communicate financial and scheduling needs.
The Best Tools for the Job
The final aspect of a proactive maintenance culture is employing the right preventative maintenance equipment. One of the best options for a great variety of different machinery is completely non-contact vibration analysis equipment. Vibration analysis is useful because measuring an asset’s vibration can identify the signs of issues early, and track down their root causes. A completely non-contact vibration analysis system has the added benefit of not requiring downtime while providing the same accuracy as contact sensors. Consider RDI Technologies’ Iris M™ platform. It effectively turns every pixel in a video camera into a sensor that makes motion normally invisible to the human eye visible. Combining effective technology with productive training and communication strategies can save a business a great deal of money.
About RDI Technologies
RDI Technologies is a leading force in the predictive maintenance and test and measurement space with its advanced, completely non-contact Iris M™ platform. Their proprietary Motion Amplification technology effectively turns millions of a camera’s pixels into sensors that amplify motion and measure that motion with a high degree of accuracy. Visualizing motion that would normally be invisible to the human eye allows for predictive maintenance as accurate as contact sensors while remaining completely non-contact. In real-time, RDI Technologies’ Iris M™ system converts the raw data into an informative, meaningful visualization that clearly communicates that information through a user-friendly interface. Using completely non-contact vibration analysis equipment also means that critical assets can be monitored with no downtime. Choose RDI Technologies to identify root causes faster and ensure your assets are working efficiently.
Learn how RDI Technologies can revolutionize your preventative maintenance at Rditechnologies.com
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| Vibration Analysis Equipment |
The Right People, The Right Training
As is so often pointed out, people are any business’s most important asset. They require investments of time, attention, and training. Employees should receive periodic retraining, especially if they work with machinery or in hazardous environments. Retraining is especially important for the tasks personnel only perform intermittently or for emergency response: Perishable skills need to be updated. Training should also be extended to staff who work close to, but less directly with production assets, such as how to spot potential problems. Those problems include unsafe conditions, unsafe practices, and indications that there’s an issue with the equipment.
A Culture of Communication
Cultivating a staff that’s effective at resolving issues related to production assets is a two-fold solution. Production floor staff need to be trained to spot potential issues, and they need to be trained in the lines of communication necessary to share their information. Productive communication between managers and their direct reports is always essential. It’s also essential to create a culture of communication between departments. Staff on the floor should know exactly who to go to if, for instance, an issue arises and they can’t find their manager or foreperson. Maintenance and engineering teams should be able to quickly communicate financial and scheduling needs.
The Best Tools for the Job
The final aspect of a proactive maintenance culture is employing the right preventative maintenance equipment. One of the best options for a great variety of different machinery is completely non-contact vibration analysis equipment. Vibration analysis is useful because measuring an asset’s vibration can identify the signs of issues early, and track down their root causes. A completely non-contact vibration analysis system has the added benefit of not requiring downtime while providing the same accuracy as contact sensors. Consider RDI Technologies’ Iris M™ platform. It effectively turns every pixel in a video camera into a sensor that makes motion normally invisible to the human eye visible. Combining effective technology with productive training and communication strategies can save a business a great deal of money.
About RDI Technologies
RDI Technologies is a leading force in the predictive maintenance and test and measurement space with its advanced, completely non-contact Iris M™ platform. Their proprietary Motion Amplification technology effectively turns millions of a camera’s pixels into sensors that amplify motion and measure that motion with a high degree of accuracy. Visualizing motion that would normally be invisible to the human eye allows for predictive maintenance as accurate as contact sensors while remaining completely non-contact. In real-time, RDI Technologies’ Iris M™ system converts the raw data into an informative, meaningful visualization that clearly communicates that information through a user-friendly interface. Using completely non-contact vibration analysis equipment also means that critical assets can be monitored with no downtime. Choose RDI Technologies to identify root causes faster and ensure your assets are working efficiently.
Learn how RDI Technologies can revolutionize your preventative maintenance at Rditechnologies.com
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