Improving Efficiency and Safety on Your Production Floor
When a business depends on a production floor to keep operations humming along, any improvement in safety and efficiency can make a big difference on the bottom line. Interruptions in production are time and money lost, and safety is a vital component of a successful workplace. Whether it’s upgrading their current vibration analysis equipment to monitor critical assets or improving lines of communication, the following suggestions can help to optimize a production facility to keep employees safe and the assets as productive as possible.
Implement Consistent, Reactive Safety Training
Every production floor relies on a foundation of safety to operate. Establishing a safe workspace isn’t about reinventing the wheel. It’s about enforcing safety standards that have been demonstrated to work. That means not only enforcing that staff on the production floor strictly follow personal protective equipment (PPE) protocols but also ensuring that they understand physical precautions that can be taken while in the plant to ensure a safer interaction with equipment and machinery. Safety training should be dynamic and recurrent, incorporating new staff, technology, and challenges while reinforcing safety protocols for current staff.
Analyze and Declutter the Workflow
There are any number of ways that production workflow can be bottlenecked by inefficiencies and pain points. Make sure to do a wholesale audit of equipment, staff, processes, and procedures. Look into value mapping as a means to streamline and optimize the process. Doing so should help pinpoint areas in which improvements can be made. Incorporating targeted training to production floor staff to improve productivity, communication, and use of resources can make a significant difference in day-to-day operations.
Introduce Smart Predictive Maintenance Technology
A reliable way to optimize operations on the production floor is by guaranteeing that your critical assets are in good condition and running as efficiently as possible. One of the common drawbacks of production equipment testing and maintenance is the downtime that so often accompanies it. A terrific alternative to traditional sensors for asset management and maintenance is vibration monitoring technology. For example, RDI Technologies has developed the Iris M™ predictive maintenance platform powered by Motion Amplification®, which allows for completely non-contact analysis. It turns each pixel in a camera into a sensor to visualize motion invisible to the naked eye and then measures that motion with the same accuracy as contacting sensors. This software also allows a whole-system or component-level view that’s unmatched for identifying root-cause issues. All of which can be accomplished without downtime.
Improve Communication and Collaboration
Having open lines of communication is crucial for any business. On a production floor, however, enhancing communication can increase safety and productivity. Like pretty much any other asset in a workplace, communication has to be taught, reinforced, and rewarded. Employees who are working on the floor are the ones most likely to have valuable, practical insights about how to improve processes. The same goes for collaboration. A failure among staff to effectively collaborate can have a negative influence on production while an environment that rewards collaboration can yield surprising short and long-term gains. Collaboration goes hand in hand with motion amplification technology, as it allows maintenance and engineering teams to more effectively communicate their needs to company management.
About RDI Technologies
RDI Technologies has revolutionized the data management and predictive maintenance space. Their proprietary Motion Amplification® technology is an innovation that turns the millions of pixels in a camera into sensors. The technology amplifies motion that is normally invisible to the human eye, allowing for the real-time visualization and diagnosis of problematic vibrations. RDI Technologies’ image processing software converts raw information in real-time into a meaningful, informative visualization that communicates data clearly and efficiently to non-technical staff. There’s no downtime or set up to monitor your critical assets with the completely non-contact Motion Amplification® technology. Identify root-cause issues faster and keep your assets working more efficiently with RDI Technologies.
Find out exactly how effective RDI Technologies’ predictive maintenance innovations can be, at Rditechnologies.com
Implement Consistent, Reactive Safety Training
Every production floor relies on a foundation of safety to operate. Establishing a safe workspace isn’t about reinventing the wheel. It’s about enforcing safety standards that have been demonstrated to work. That means not only enforcing that staff on the production floor strictly follow personal protective equipment (PPE) protocols but also ensuring that they understand physical precautions that can be taken while in the plant to ensure a safer interaction with equipment and machinery. Safety training should be dynamic and recurrent, incorporating new staff, technology, and challenges while reinforcing safety protocols for current staff.
Analyze and Declutter the Workflow
There are any number of ways that production workflow can be bottlenecked by inefficiencies and pain points. Make sure to do a wholesale audit of equipment, staff, processes, and procedures. Look into value mapping as a means to streamline and optimize the process. Doing so should help pinpoint areas in which improvements can be made. Incorporating targeted training to production floor staff to improve productivity, communication, and use of resources can make a significant difference in day-to-day operations.
Introduce Smart Predictive Maintenance Technology
A reliable way to optimize operations on the production floor is by guaranteeing that your critical assets are in good condition and running as efficiently as possible. One of the common drawbacks of production equipment testing and maintenance is the downtime that so often accompanies it. A terrific alternative to traditional sensors for asset management and maintenance is vibration monitoring technology. For example, RDI Technologies has developed the Iris M™ predictive maintenance platform powered by Motion Amplification®, which allows for completely non-contact analysis. It turns each pixel in a camera into a sensor to visualize motion invisible to the naked eye and then measures that motion with the same accuracy as contacting sensors. This software also allows a whole-system or component-level view that’s unmatched for identifying root-cause issues. All of which can be accomplished without downtime.
Improve Communication and Collaboration
Having open lines of communication is crucial for any business. On a production floor, however, enhancing communication can increase safety and productivity. Like pretty much any other asset in a workplace, communication has to be taught, reinforced, and rewarded. Employees who are working on the floor are the ones most likely to have valuable, practical insights about how to improve processes. The same goes for collaboration. A failure among staff to effectively collaborate can have a negative influence on production while an environment that rewards collaboration can yield surprising short and long-term gains. Collaboration goes hand in hand with motion amplification technology, as it allows maintenance and engineering teams to more effectively communicate their needs to company management.
About RDI Technologies
RDI Technologies has revolutionized the data management and predictive maintenance space. Their proprietary Motion Amplification® technology is an innovation that turns the millions of pixels in a camera into sensors. The technology amplifies motion that is normally invisible to the human eye, allowing for the real-time visualization and diagnosis of problematic vibrations. RDI Technologies’ image processing software converts raw information in real-time into a meaningful, informative visualization that communicates data clearly and efficiently to non-technical staff. There’s no downtime or set up to monitor your critical assets with the completely non-contact Motion Amplification® technology. Identify root-cause issues faster and keep your assets working more efficiently with RDI Technologies.
Find out exactly how effective RDI Technologies’ predictive maintenance innovations can be, at Rditechnologies.com
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